Thru-Hole – Cutting and Forming Dies

The Manix range of lead forming and cutting dies are available for Axial, Radial, LEDs, Hall Sensors and other leaded components.  Most of the dies can mount for either single or automatic actuation.  Dies can be purchased either fixed or adjustable for center spacing, cut lengths and body to bend distances.  Most Manix dies clamp the leads conforming to all the stringent MIL-SPEC standards.

 

 

AXIAL DDJ SERIES

Overview

Product Features

Specifications

Three different lead screw dial adjustable dies are available for automatic or manual cutting and forming of axial component leads to a 90 degree bend.  The DDJ-1 and DDJ-1R accepts up to 0.032” (.8mm) lead diameter, while the DDJ-1HDC from 0.033” (.84mm) to .060” (1.5mm) lead diameter.  The DDJ series of dies can mount on the automatic/manual CF base or the single stroke SS-1A.  Each die clamps the leads eliminating lead to body damage.  After clamping, the component is cut to length, then formed 90 degrees to the set lead spacing.

Dials set lead spacing and cut length.

DDJ-1 uses spring formers for the bend.

DDJ-1R uses roller formers for the bend.

DDJ-1HDC processes thick leads including troublesome steel.

Linear stroke ensures repeatable cuts and bends.

Component nomenclature can be positioned for easy identification and quality assurance.

 

SPECIFICATION TAB

                               Body Length              Overall Cut Length         Lead Spacing             Lead Diameter

                                Min.          Max.          Min.          Max.               Min.           Max.            Min.      Max.

DDJ-1                      0            1.190”        .510”          1.73”              .300”         1.25”            .015”     .032”

                                0            30.2mm      12.9mm     43.9mm          7.5mm      31.8mm      .4mm    .8mm

DDJ-1R                   0            1.190”        .526”           1.73”              .300”         1.25”            0.15”    .032”

                                0            30.2mm     13.4mm      43.9mm         7.5mm       31.8mm      .4mm    .8mm

DDJ-1HDC              0            1.110”        .540”           1.74”              .470”         1.30”           .033”     .060”

                                0            28.2mm     13.7mm      44.2mm         11.9mm     33mm         .84mm  1.5mm

 

AXIAL ADJ SERIES

Overview

Product Features

Specifications

Two manually adjustable dies are available for automatic or manual cutting and forming of axial component leads to a 90 degree bend.  The ADJ-1 accepts up to 0.032” (.8mm) lead diameter, while the ADJ-2 from 0.033” (.84mm) to .060” (1.5mm) lead diameter.  The ADJ series of dies can mount on the automatic/manual CF base or the single stroke SS-1A.  Each die clamps the leads eliminating lead to body damage.  After clamping, the component is cut to length, then formed 90 degrees to the set lead spacing.  Lead forming dimensions can easily be changed by manually moving the tooling elements to the correct setting.

 

Moveable tooling elements adjust for lead spacing and cut length.

Both dies mount on either the SS-1A or CF machines.

Forming clamps ensure Mil-Spec quality of form.

Hardened tool steel cutters ensure long cut life.

Linear stroke ensures repeatable cuts and bends.

Tooling drift is eliminated by secured tooling elements.

 

                               Body Length              Overall Cut Length          Lead Spacing              Lead Diameter

                               Min.          Max.           Min.           Max.               Min.          Max.           Min.          Max.

ADJ-1                     0               2.00”          .765”         3.70”               .365”         2.30”         .015”          .038”

                               0             50.8mm     19.43mm    93.9mm          9.3mm     58.4mm      .4mm         .96mm

ADJ-2                     0              1.09”          1.00”           2.66”              .400”        1.26”          .039”          .060”

                               0            27.7mm     25.4mm      67.6mm         7.5mm       32.0mm      .99mm      1.5mm

 

 

AXIAL FIXED AND ADJUSTABLE DIES

Overview

Product Features

Specifications

Stand-off, snap-in, and vertical form dies are just some of the other dies available for either automatic or single stroke lead cutting and forming.  All dies clamp the leads prior to cutting and forming, eliminating lead to body damage.  Military stress relief and SMT gull wing dies can be purchased either for fixed or adjustable dimensions.

Right angle cut and form with stand-off or snap-in.

Vertical cut and form without or without stand-off or snap-in.

SMT gull will from standard axial component

Military stress relief with or without adjustability.

Right angle lock-in forms with stand-offs.

 

Model “C”   Right Angle Only

Model “E”   Right Angle snap-in/stand-off

Model “G”   Right Angle stair bend stand-off

Model “H”   Right Angle stand-off

Model “I”    Vertical stand-up w/double radius

Model “J”   Vertical stand-up form only

Model “L”   Right Angle lock-in w/stand-off

Model “O”  Right Angle stress relief

Model “P”  SMT gull wing

Model “Q”  Vertical lock-in w/stand-up

 

SS-11 MULTI-PITCH CAPACITOR FORMER

Overview

Product Features

Specifications

The SS-11 Radial Capacitor "Stairway" Die accepts the four most common capacitor centers and cuts and forms to a snap-in or stand-off configuration.  The SS-11 reduces assembly cost by eliminating post solder trimming (leads are cut to a uniform 0.060" protrusion), eliminating component fallout or tilt, and raising capacitors off of the PCB by 0.125" to eliminate the installation of costly spacers.  An unskilled operator can process between 1000 and 1800 pph.  The SS-11 is comprised of theSS-11D die and theSS-1A pneumatic base machine.

 

Cut and Form Capacitors with .1”, .2”, .25”, and .375” Lead Pitches.

Adjustable Lock-In Feature Adjust to Hole/Lead Diameters.

Trims Leads to 0.060” Below PCB.

“Toe-In” Crimp Locks Capacitors in PCB.

SS-11D Plus SS-1A Base Machine Equals SS-11 System.

 

Lead Pitches:                         .1”, .2”, .25”, .375”

Stand-Off Height:                   .125”

Lead Protrusion:                     .060”

Maximum Lead Diameter:      .034”

Crimp:          Adjustable for lead to hole diameter.

Air:                                          80 psi.

 

 

RADIAL LEAD FORMING DIES

Overview

Product Features

Specifications

Cut only, form only, or cut and form all types of radial components with the range of Manix single stroke radial lead forming dies.  Transistors, Capacitors, LED’s and even Hall Effects can be preformed using dies manufactured by Manix Manufacturing, Inc.  Dies can mount on the SS-1A single stroke base machine or the automatic CF system.  Both systems include a foot pedal for single input operation.  Dies are built to your exact specifications.

Dies are manufactured to meet your forming specifications.

Dies mount on SS-1A single stroke machine.

All dies are manufactured of hardened tool steel.

Cut only, form only, and/or cut and form dies are available.

Dies for transistors, capacitors, LED’s, hall effects.

 

See PDF for complete specifications

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Manix Manufacturing, Inc.

1650 Loretta Avenue

Feasterville, PA 19053  USA

 

Phone (215) 953-9797

Fax (215) 953-9399